The production of non-standard round flat pads can only be processed on ordinary lathes without punching machines. Processing with round steel is difficult, material waste is large, tool loss is large, and efficiency is low. The purpose of Guangdong Yueluo Hardware Industry Co., Ltd. is to provide a non-standard circular flat pad lathe processing fixture, which is suitable for the production of various non-standard circular flat pads. Yueluo is realized in this way. It includes a hollow square support, a bolt and a circular machining groove. It is characterized in that a circular machining groove is left on one surface of the hollow square support. There are 4 bolts evenly connected. The advantages of Yueluo are: 1. Reduce the difficulty of processing; 2. Save materials (can use corner waste); 3. Reduce tool wear; 4. Improve production efficiency.
In the field of mechanical design, there are a large number of connector connection structures that need to be fastened and positioned. As shown in Figure 1, the more common positioning and fastening connection methods at present are that pins 5 and fasteners are used for positioning and fastening, respectively. That is, cylindrical pins or taper pins are used for positioning, and fasteners such as screws or double-ended studs are used for fastening.
Some heavy equipment such as large motors, large reducers, etc., in order to facilitate the installation and adjustment of equipment and the need for maintenance space, a certain position needs to be moved during equipment installation and maintenance. Usually, a steel base or platform is set under the equipment, and the base or The platform is provided with an oblong bolt installation slot, commonly known as an oblong slot, as shown in Figure 1--Figure 4. When using common hexagon head bolts or common T-bolts with the long circular groove in Figures 1 and 2, auxiliary fixing bolts or welding stoppers are required on the back of the long circular groove to prevent the bolt from rotating when the nut is tightened. In Fig. 3 and Fig. 4, the long circular groove itself has a clamping groove to prevent the rotation of the bolt, but this structure greatly increases the processing cost of the long circular groove.
At present, with the development of the manufacturing industry, many parts with strange shapes are widely used in aviation, aerospace and other industrial fields, one of which is an L-shaped cylindrical pin. The upper end is provided with a 2.55×4.95 U-shaped boss. The parallelism error between the upper end face and the lower end face of the boss is required to be less than 0.01 mm. The L-shaped cylindrical pin requires high machining accuracy and is difficult to clamp on the machine tool. It is difficult to process. When the forming part is cut off, the cut surface, that is, the upper end surface of the boss, will leave a small column platform. When processing this end surface, in the prior art, a vise is generally used to process such an L-shaped cylindrical pin. Or copper sleeves are clamped, and then processed; however, due to the small size of the parts, the L-shaped cylindrical pin workpiece is difficult to clamp; due to the high precision required for each machined surface of the workpiece, when clamping with a vise , the clamping force of the vise is difficult to control, and it is easy to crush and scratch the surface of the workpiece; and when using a vise or a copper set clamp, only one workpiece can be clamped for each processing and production, and it is difficult to ensure the upper and lower planes of the parts after the clamping is completed. Parallelism machining error, resulting in low parts processing quality and low production efficiency.
Although there are many types of self-tapping screws, they all have the following common points: (1) They are generally made of carburized steel (accounting for 99% of the total output). Also available in stainless steel or non-ferrous metals. (2) The product must be heat treated. Carbon steel self-tapping screws must be carburized, and stainless steel self-tapping screws must be solution hardened. In order to make the self-tapping screw meet the mechanical properties and performance required by the standard. (3) The product has high surface hardness and good core toughness. That is, inner softness and outer rigidity. This is a major feature of the performance requirements of self-tapping screws. If the surface hardness is low, it cannot be screwed into the matrix; if the toughness of the core is poor, it will break as soon as it is screwed, and it cannot be used. Therefore, inner soft outer steel is a very important requirement for self-tapping screws to meet the performance requirements. (4) The surface of the product needs surface protection treatment, generally electroplating treatment. The surface of some products must be treated with phosphate (phosphating), such as wallboard self-tapping screws are mostly phosphated. (5) Produced by cold heading process. It is recommended to use high-speed cold heading machine and high-speed thread rolling machine or high-speed planetary thread rolling machine for production. The emphasis here is on high speed to ensure product quality. Only self-tapping screws produced by high-speed machines have well-formed heads and high-quality threads.
We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: small side flat washers, blue and white zinc plated nuts, computer board studs, Phillips countersunk head screws and other products, we can provide you with suitable Your fastener solution.
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