What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Fasteners are a class of mechanical parts that are used for fastening connections and are widely used. It is used in a wide range of industries, including energy, electronics, electrical appliances, machinery, chemical industry, metallurgy, mold, hydraulic and other industries, in various machinery, equipment, vehicles, ships, railways, bridges, buildings, structures, tools, instruments, chemicals, instruments And supplies, etc., you can see all kinds of fasteners, which are widely used mechanical basic parts. In the fields of listed rails, construction machinery, etc., due to the harsh application environment, the requirements for fasteners are more stringent. If the fasteners are loosened, it may lead to serious consequences, resulting in a large amount of property damage, even serious life cost.
Bearings are an important component in contemporary machinery and equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. Every time the locomotive is repaired, the end cover of the axle box needs to be disassembled, the axle head is tested for flaws and the bearing is supplemented with grease, which involves the disassembly and assembly of the axle box bearing retaining ring. The existing disassembly method is to use the traditional method of inserting two tongue pins into the gap between the bearing retaining ring and the axle box to pry left and right, and slowly separate it from the axle head. Because the clearance between the bearing retaining ring and the shaft head is small, and the adhesive force generated by the grease in the axle box is large, if the disassembly method is not appropriate or the force is not uniform, it will cause certain damage to the axle box body and the bearing retaining ring or jam. It is easy to cause damage to the bearing, and there is also the possibility of damage to the disassembly and assembly tools, so the safety risk is high, and each disassembly and assembly of the bearing retaining ring is time-consuming and laborious, labor-intensive, low-efficiency, and increased maintenance costs.
Please refer to FIG. 1 , which is a cross-sectional view of a conventional screw and screw washer for locking two metal parts. The screw 100 is combined with the screw washer 110 to lock the metal parts 120 and 130 . The screw washer 110 includes a washer portion 112 and a body washer portion 114 . The washer portion 112 is used for electrically isolating the screw head 102 from the metal piece 120 , and the screw body washer portion 114 is used for electrically isolating the screw body 104 and the metal piece 120 . Therefore, through the design of the screw washer 110 , the screw 100 can be isolated from conducting the metal parts 120 and 130 .
Shaft retaining ring (hereinafter referred to as retaining ring) is a very common part and is widely used in shaft parts. The existing solution for pressing the retaining ring is: place the retaining ring sleeve in the chamfering section or the guiding section of the shaft head, and then use an indenter whose inner hole diameter is larger than the diameter of the shaft head to press the retaining ring into the groove, and then press the retaining ring into the groove through the shaft head. The retaining ring is combined with the slot to prevent the indenter from continuing to move downward.
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