What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Hydraulic wrench or pulling method Use hydraulic torque wrench or puller to fasten large screws, which saves effort and has high precision. However, hydraulic tools are expensive, screws of different sizes need to be equipped with different wrenches, and now the hydraulic pullers in the world are generally only M160×6. If the screws are too large, special specifications or very few in number, it is extremely uneconomical to equip them with hydraulic tightening tools.
The types of rivets can be roughly divided into open type, closed type, double drum type and single drum type series. The following is a brief description of their respective models. Countersunk head blind rivets: For the riveting of riveting parts that require smooth and beautiful surfaces after riveting. Double-drum blind rivet: During riveting, the mandrel pulls the end of the rivet body into a double-drum shape, clamps the two structural parts to be riveted, and can reduce the pressure acting on the surface of the structural parts. Uses: Mainly used for riveting various thin structural parts in various vehicles, ships, construction, machinery, electronics and other industries. Blind rivet with large brim: Compared with ordinary blind rivets, the diameter of the aluminum cap of this rivet is significantly larger. When the rivet is riveted with the connector, it has a larger contact area and a stronger supporting surface, which can enhance the torque Strength, can withstand higher radial tension. Applicable industry: It is suitable for fastening soft and fragile surface materials and extra-large holes. The increased diameter of the brim has special protection applications for soft materials. Closed Blind Rivet: Designed to wrap around the mandrel head after riveting, ideal for many applications where waterproofing is required. With high shear force, anti-vibration, anti-high pressure.
Inspection method There are two types of screw surface inspection, one is the inspection before the screw is produced and not plated, and the other is the inspection after the screw is plated, that is to say, after the screw is hardened and the surface of the screw is treated. . After the screws are produced and before electroplating, we inspect the screws in various aspects such as size and tolerance. See if there are national standards or customer requirements. After the surface treatment of the screws, we will inspect the plated screws, mainly to check the color of the plating and whether there are any broken screws. In this way, when we deliver screw goods to customers, customers can successfully pass the customs when they receive the goods. Inspection of screws after treatment: 1. Appearance quality requirements The inspection of the appearance of screws is carried out from the aspects of appearance, electroplating layer and so on. Second, the inspection of the thickness of the screw coating 1. The measuring tool method uses a micrometer, a vernier caliper, a plug gauge, etc. 2. Magnetic method The magnetic method is used to measure the thickness of the coating layer, which is a non-destructive measurement of the non-magnetic coating layer on the magnetic substrate with a magnetic thickness gauge. 3. Microscopy Microscopy is called metallographic method, which is to magnify the etched fasteners on a metallographic microscope with a micrometer eyepiece to measure the thickness of the coating on the section. 4. Timing flow method The timing flow method uses a solution that can dissolve the coating to flow on the local surface of the coating, and calculates the thickness of the coating according to the time required for the local coating to dissolve. There are also coating drop method, anodic dissolution Coulomb method, etc. 3. Inspection of the adhesion strength of the screw coating There are many methods for evaluating the adhesion between the coating and the base metal, usually the following. 1. Friction polishing test; 2. File method test; 3. Scratch method; 4. Bending test; 5. Thermal shock test; 6. Extrusion method. 4. Inspection of corrosion resistance of screw coatings The corrosion resistance inspection methods of coatings include: atmospheric exposure test; neutral salt spray test (NSS test); acetate salt spray test (ASS test), copper accelerated acetate salt spray test (CASS) test); and corrosion paste corrosion test (CORR test) and solution spot corrosion test; immersion test, inter-dipping corrosion test, etc.
Referring to Figure 1, one end of the existing insert nut 1' is embedded in the injection molded part 2', and the other end is exposed to the injection molded part 2'. The insert nut 1' has opposite lower and upper end surfaces in the axial direction. The end face of one end of the insert injection molded part 2' is the lower end face. In order to reduce the resistance during hot pressing, the connection between the inner wall surface and the lower end surface of the insert nut 1 ′ is provided with an inclined surface. However, when the embedded nut 1' of this structure is hot-pressed, the hot melted glue will generate a shunt that rises along the slope, and then a convex peak is formed in the screw hole of the embedded nut 1', and the convex peak occupies the screw. The space in the hole prevents the screw 5' from being completely screwed in; at the same time, due to the shunting of the hot solder, the knurling of the inner nut 1' near the upper end face cannot be filled with the solder, which makes the inner nut 1' and the inner nut 1' and The injection part 2' is not firmly embedded. Therefore, the locking strength of the existing insert nut 1 ′ and the screw 5 ′ after being hot-pressed is relatively low.
The above content is uploaded by Yueluo or the Internet. If there is any copyright issue, please contact [email protected].
